Manufacturing / Production Technology, Hardware & Services


Yamaha Robotics introduces surface-mounter innovations

28 February 2025 Manufacturing / Production Technology, Hardware & Services

Yamaha Robotics SMT Section has introduced three hardware-based performance options for high-speed mounters that enhance productivity, quality control, and flexibility for handling special products such as large LED boards. Available for all new Yamaha mounters, these options are designed for easy fitting to simplify upgrading equipment already in the field.

The new features include nozzle-tip force measurement for early detection of issues such as blockages. Accurately tracking any changes in force allows timely nozzle maintenance, such as cleaning, to ensure optimal end-of-line production yield. Implemented with a module fitted at the mounter’s feeder interface, the system provides an easy menu-driven setup and measures the component-placement force to within 0,1 N resolution. The nozzle tip force measurement option is available now and compatible with Yamaha YRM mounters.

Also new, LCR verification measures the inductance, capacitance, or resistance value of components in SMD-chip packages to verify the correct part type and tolerance before placement. This lets users instantly detect issues such as feeder errors, reel errors, or defective components before placement, to maximise first-pass yield and avoid rework. The LCR unit can be fitted to Yamaha YRM mounters and legacy YSM machines, with no special software or hardware modifications required.

LCR verification and nozzle-tip force measurement are ideal for markets with high quality-management demands, such as automotive, aerospace, and medical.

Finally, the large board option lets YRM mounters handle boards up to 1,5 m long and 510 mm wide, for populating challenging assemblies such as extra-large LED-lighting boards. While increasing the maximum board size by more than 30% compared to the standard YRM mounters, the new option accepts boards up to 10 mm thick and weighing up to 10 kg. These extended capabilities let product manufacturers easily work with assemblies designed for high thermal capacity, such as heavy-gauge copper or aluminium insulated metal substrate (IMS).

The new options can be implemented individually or together to boost surface-mount production performance and extend the advantages of the 1 STOP SMART SOLUTION, which comprises Yamaha’s YRP printers, YRM-D dispensers, YRM mounters, and YRi-V inspection systems.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

The ultimate range for design and repair
RS South Africa Manufacturing / Production Technology, Hardware & Services
Whether adapting existing systems or maintaining essential equipment, design and repair play a crucial role in ensuring efficiency and longevity.

Read more...
Next-generation SPI and AOI series
Techmet Manufacturing / Production Technology, Hardware & Services
Saki Corporation has launched its next-gen series for SPI and AOI featuring a modular design for enhanced inspection efficiency and automation.

Read more...
Yamaha’s Advanced Safety Package eases factory-safety
Truth Electronic Manufacturing Manufacturing / Production Technology, Hardware & Services
Yamaha Robotics SMT Section has extended availability of the Advanced Safety Package, which contains optional features to elevate printer and mounter safety above and beyond mandatory levels.

Read more...
Case Study: Siemens Valor automation solution
ASIC Design Services Editor's Choice Manufacturing / Production Technology, Hardware & Services
Electronics manufacturer BMK used Siemens Valor to enhance accuracy and speed up bill-of-materials quotations.

Read more...
The factory beat
Electronic Industry Supplies Manufacturing / Production Technology, Hardware & Services
Change is the only constant across today’s complex manufacturing landscape. The surge of digital transformation, spearheaded by Industry 4.0, has redefined how factories operate, build, and evolve.

Read more...
Reliable X-ray inspection system
MyKay Tronics Manufacturing / Production Technology, Hardware & Services
Inspecting long PCBs that are often used in sectors like telecommunications, automotive, and energy, where high reliability is required, presents several unique challenges.

Read more...
G-Tera high-speed SMT printer
Techmet Manufacturing / Production Technology, Hardware & Services
The new generation of automatic printing presses from GKG, the all-new G-Tera, is equipped with a 3,0-megapixel LIGHT-Bolt CCD camera, an upgraded conveyor system, and an enhanced printing system.

Read more...
Extending AI assistance in AOI
Yamaha Motor Europe N.V. Manufacturing / Production Technology, Hardware & Services
Artificial Intelligence is renowned for image recognition and classification skills, suggesting a great fit with the objectives of automatic optical inspection.

Read more...
Design & Repair range from RS Pro
RS South Africa Manufacturing / Production Technology, Hardware & Services
The launch of the new RS PRO Design & Repair range caters to a wide array of industries, including discrete and process manufacturing, energy & utilities, facilities management, and intralogistics.

Read more...
The successful development of PCBWay’s 24-layer, 6-order arbitrary interconnection HDI PCB
Manufacturing / Production Technology, Hardware & Services
[Sponsored] The so-called interposer PCB is a highly precise, high-layer arbitrary interconnection HDI PCB that serves not only as a critical component for connecting and integrating different electronic components, but also acts as an intermediary layer for chip connections.

Read more...