Interconnection


Interconnect solutions for military and aerospace

28 October 2020 Interconnection

The military and aerospace (Mil/Aero) world utilises products in harsh conditions, and the products must be able to properly perform. Because of this, many Mil/Aero manufacturers typically use full MIL-Spec products.

Severe Environment Testing (SET) is a Samtec initiative to test certain products beyond typical industry standards and specifications, many of which are common requirements for harsh environment applications/industries. Driven by demands for high functioning commercial standard interconnects, SET has proven beneficial in providing performance confidence, not only for rugged Mil/Aero industries and applications, but also for automotive, industrial and medical applications.

Samtec product offerings

Samtec is known for being a service leader in the industry, and service to the Mil/Aero industries is not any different. Each application has different levels of service requirements, budgets, testing requirements, and lead times. Because of these unique requirements, Samtec offers three different styles of products to meet the wide range of needs in the Mil/Aero world:

• Commercial Off-The-Shelf (COTS).

• Application Specific Product (ASP).

• Military/Aerospace Product (MAP).

Each style of product offering affords the customer different options. Product modification such as non-standard plating options such as up to 50 micro-inch gold can be ordered with ASP or MAP offerings.

What testing is performed?

SET was developed to bridge the gap from standard qualification testing offered on COTS products and a full MIL-Spec product. SET takes the standard qualification test, and builds on top of it to prove to the customer that Samtec products can withstand the rugged environments and conditions of the Mil/Aero world.

These additional tests include:

• Mating/unmating/durability.

• Mechanical shock/random vibration/LLCR and event detection.

• Temperature cycling.

• Non-operating class temperature.

• DWV at altitude – 21 336 m.

• Electrostatic discharge.

Samtec can also perform salt fog testing and conformal coating for its FireFly series. While these tests might not be exactly the same as a MIL-Spec qualification test, they afford the user the confidence that a COTS product will perform as needed in an application.

Rugged solutions and high-speed performance

Rugged situations require rugged solutions, and a majority of the time they still need to offer high-speed performance as well. Samtec offers rugged signal integrity solutions with speeds up to 12 Gbps PAM4 and extreme design flexibility to ensure performance reliability. Some of these rugged solutions include jack screws, positive latching, friction locks, retention pins, board locks, weld tabs, guide posts, and shielding.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

AI domain-specific architecture
Spectrum Concepts Enclosures, Racks, Cabinets & Panel Products
Designing a new product is often an exercise in priorities, carefully balancing a range of capabilities to obtain the best overall result.

Read more...
PCIe 7.0 technology. Too soon or not fast enough?
Spectrum Concepts Editor's Choice
Data scientists, AI system architects, IC designers, optical engineers, interconnect providers like Samtec, and other solutions providers, are rethinking system topologies.

Read more...
Industrial Ethernet with HARTING solutions
Interconnection
In today’s fast-paced industrial landscape, Ethernet connectivity plays a crucial role in automation, ensuring seamless communication between machines and systems, and HARTING offers a wide range of innovative Ethernet products.

Read more...
Steel wire cable tray systems
RS South Africa Interconnection
Legrand has developed a zinc aluminium finish surface treatment for its Cablofil steel wire cable tray system to minimise the threat of zinc whiskers forming.

Read more...
Versatile high-current contacts
Spectrum Concepts Interconnection
Mill-Max has announced the release of its number 36 contact, a unique contact designed to accept a wide range of lead sizes, while providing low insertion force and high current carrying capacity.

Read more...
High-density coax assemblies
RFiber Solutions Interconnection
WithWave’s high speed and high-density multi-coax cable assemblies provide a wide range of multiple coax connectors and flexible cable assemblies, with a choice of 20, 40, 50, 67 or 110 GHz configurations.

Read more...
Mill-Max expands organic fibre plug receptacle lineup
Spectrum Concepts Manufacturing / Production Technology, Hardware & Services
Mill-Max has announced additions to its organic fibre plug receptacle line, covering a wide range of lead sizes and offering early engagement/dual entry capability.

Read more...
High-speed data transmission connectors
Spectrum Concepts Enclosures, Racks, Cabinets & Panel Products
Fischer Connectors is expanding its platform capabilities to meet the most demanding connectivity requirements for high-speed data transfer using the USB 3.2 Gen 2 protocol up to 10 Gbit/s.

Read more...
IO-Link compatible fibre-optic sensor
Vepac Electronics Interconnection
The DFS71 is a digital fibre-optic sensor with configurable outputs: single output with remote input, redundant, complementary, and classic, which can all be configured as PNP (source), NPN (sink), or push/pull.

Read more...
High-performance connector
Interconnection
The CMM SMPM Series is the result of a collaboration between Nicomatic, a leader in connectors for harsh environments, and Radiall, an expert in RF coaxial connectors.

Read more...