In-line/standalone modular selective soldering machine
7 April 2004
Manufacturing / Production Technology, Hardware & Services
Designed for both small and large batch 'selective soldering' the Topaz E series from Pillarhouse is suited for both the large manufacturer and small subcontractor. Based upon the low-cost principle of the company's standard Topaz single pot system, the E series also incorporates a conveyorised transport system that offers flexibility and fast cycle time when multiple modules are incorporated in-line.
The E series range consists of three specification levels, E100 Single Z straight dip, E200 incorporating Double Z and 355° PCB rotation and E300 offering the additional benefits of encoders on all axes, providing closed loop monitoring and control of the PCB positioning system.
Upon entering the machine on an adjustable belt drive conveyor, the PCB stops at a pre-determined pick-up point where the preferred tooling option removes the board from the conveyor and presents it to the fluxing station. The ultrasonic fluxing system accommodates all types of commonly-used flux, and provides an atomised spray formation through a low maintenance clog resistant nozzle. Maximum and minimum board size is 305 x 254 mm and 102 x 125 mm respectively.
The soldering process utilises many different solder nozzles, ranging from the universal AP-1 for individual point soldering to more product specific nozzles for dedicated applications. All solder applicators are of a quick fit side clamp location style which in turn facilitate easy retooling and product change-over. After completion of the fluxing and soldering operation the PCB is returned to the conveyor and exits the machine.
Soldering is enhanced by an inerted and heated nitrogen curtain that provides an inert atmosphere for the soldering process, but also assists in the prevention of oxidation whilst providing a local pre-heat to the joint, thus reducing thermal shock to localised components. Additional pre-heat is available through the optional Emerald PH, in-line pre-heat system.
The Topaz E series machines are controlled by a Windows-based PC that permits machine operation through a Windows NT interface. This offers unlimited program storage for individual programs up to 1600 combined flux and solder joints. Programming is 'self-teach'. X-Y axes resolution is ±0,05 mm (0,05 mm resolution) and Z axis, with optional Double Z action (E200/300), has resolution 0,05 mm and repeatability of 0,05 mm.
Further reading:
Optimising cleaning products used in electronics manufacturing
Manufacturing / Production Technology, Hardware & Services
IPC, in collaboration with ChemFORWARD, are hosting a webinar titled ‘Optimising Cleaning Products Used in Electronics Manufacturing’.
Read more...
Webinar: Rapidly create vision-based edge AI solutions
Manufacturing / Production Technology, Hardware & Services
This webinar will give attendees an overview of the development kit, and will teach how it can be leveraged with Avnet’s IoTConnect platform, to rapidly develop cloud-connected solutions.
Read more...
Webinar: End-to-end ML model development
Manufacturing / Production Technology, Hardware & Services
Whether attendees are just starting out, or looking to refine their existing skills, this webinar is the next step to becoming proficient in creating machine learning models that solve real-world problems.
Read more...
PCBWay: Your one-stop shop for electronics manufacturing from design to production
PCBWay
Manufacturing / Production Technology, Hardware & Services
[Sponsored] PCBWay has a long history of providing manufacturing support and design advice based on our customers’ products, and we continue to provide our customers with printed circuit boards, components, PCB assembly, moulding services, electronic assemblies, contract manufacturing, etc., from design to mass production.
Read more...
Yamaha accelerates transition to next-gen vehicle lighting
Truth Electronic Manufacturing
Manufacturing / Production Technology, Hardware & Services
Europe’s automotive lighting makers are moving away from traditional electrical production techniques to become high-speed, precision electronic assemblers.
Read more...
Eight ways temporary solder mask is used for electronic assembly
Testerion
Editor's Choice Manufacturing / Production Technology, Hardware & Services
While it is most used to mask open vias in a wave soldering process, operators find all kinds of creative ways to use solder mask to solve process challenges.
Read more...
Smart AOI provides essential inspection
Testerion
Manufacturing / Production Technology, Hardware & Services
TRI has introduced the Core Features 3D AOI, the TR7700QC SII, which is equipped with essential inspection functionalities tailored for the electronics manufacturing industry.
Read more...
Newest mounter designed for the autonomous factory
Techmet
Manufacturing / Production Technology, Hardware & Services
Panasonic has now started accepting orders for its newest modular mounter NPM-GW. This mounter is designed to enhance production lines with the end goal of having a fully functioning autonomous factory.
Read more...
Autonomous labour-saving factory solution
Techmet
Manufacturing / Production Technology, Hardware & Services
With predictive and targeted maintenance options to maximise uptime, the NPM-GH from Panasonic is the first step to a truly autonomous factory.
Read more...
Easy-PC celebrates 40 years in PCB design
Manufacturing / Production Technology, Hardware & Services
Number One Systems celebrates 40 years of success with the release of its latest update, Easy-PC Version 28, featuring more than 40 new enhancements.
Read more...
printer friendly version